PetroDATA
Case Study

Automating a two-station fuel operation in Georgia

End-to-end automation from pump to tank and island to center; putting ~49,500 liters and ~900 fills a day on record.

Customer: Fuel station operation in Georgia (anonymous)Industry: Station Automation · Georgia
Challenge

The situation before automation

In this two-station operation, each station had 4 tanks, 2 islands, 2 control units (CPUs), 4 displays and 8-nozzle Mepsan pumps. Each station averaged 450 fills a day (~900 fills across both), at an average of 55 liters per fill.

At this scale, recording every fill, reconciling tank stock and handing over shifts could not be reliably managed by hand; when pump, tank and sales data stayed separate, inconsistencies grew unnoticed.

Solution

The PetroDATA approach

The 8-nozzle Mepsan pumps at each station were integrated into the automation; every fill was recorded automatically with the island, nozzle, product, quantity and time. Transactions were managed at the island level via the control units and displays.

The 4 tanks per station were placed under level monitoring; sales were continuously reconciled with the drop in tank level. Both stations were monitored from a single center, comparatively.

Results

Impact in the field

~49,500 L
Fuel managed daily
~18M L
Fuel managed yearly
~900
Fills per day
16
Automated nozzles (Mepsan)

Put every drop of fuel on your site on record

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